Pallet racking in Gloucester, from the docks basin to the M5 junction 12 estates.
Gloucester was built as Britain's most inland port, and its storage still splits between two worlds: brick and steel units along Bristol Road and the canal at Madleaze, and newer sheds strung along the A38 and the M5 at Quedgeley, Waterwells and Brockworth. Aerospace machining, engineering plastics, trade counters, parcel depots and logistics sheds all share the same three motorway junctions.
We drive over from Seven Sisters on the Heads of the Valleys and the A40 through Ross, survey within five working days, and install, inspect and repair racking across the city and the Severn Vale.
- Drive from Seven Sisters
- 1 hr 40 min
- Distance by A465 and A40
- 80 miles
- M5 junctions serving the city
- 11, 11A and 12
- Typical install
- 4 to 8 weeks
How Gloucester's warehouse stock is laid out between the canal and the M5.
The oldest working storage sits on the line of the Gloucester and Sharpness Canal. The ship canal opened in 1827 to let vessels bypass the winding Severn, grain went into the warehouses around the Main Basin and timber yards spread south along the towpath. The Victorian warehouses are now flats, museums and restaurants, but the industrial land south of the Quays along Bristol Road, including the 18 unit Madleaze estate beside the canal, still holds plastics, radiators, imported goods and trade stock in buildings with uneven slabs, low eaves in places and columns where you least want them.
Head south down the A38 and the stock gets newer. Olympus Park sits about two miles from the centre and Waterwells Business Park about a mile north of junction 12, with logistics, parcel, manufacturing and office occupiers side by side. Beyond the junction, Javelin Park at Haresfield is home to the county's energy from waste plant, which takes up to 190,000 tonnes of residual waste a year.
East of the city, Gloucester Business Park at Brockworth occupies part of the former Gloster Aircraft Company aerodrome off junction 11A. A propeller manufacturer opened a 183,000 sq ft production and overhaul plant there in 2019, and the precision machining and composites suppliers that serve it are spread across Brockworth, Barnwood and Hucclecote.
Waterwells Business Park, Quedgeley
Parcel, logistics and engineering units a mile from M5 junction 12; pallet racking, pick shelving and mezzanine offices.
Olympus Park, Quedgeley
Established multi let units off the A38 and Bristol Road junction; trade counters, spares and light assembly.
Madleaze and Bristol Road
Older canal side industrial stock near Gloucester Quays; plastics sheet, radiators, imported goods and long lengths.
Gloucester Business Park, Brockworth
Aerospace manufacturing and supplier units off junction 11A; tooling, bar stock, kitting shelving and quarantine cages.
Barnwood and Hucclecote
Office led corridor on the eastern approaches with light industrial and technical units; archive, spares and lab storage.
Javelin Park and Haresfield
Service yards near the EfW plant at junction 12; heavy spares, plant parts and consumables.
Racking and storage work we carry out for Gloucester sites.
The order below reflects what Gloucester operators ask us for most: inspections and repairs on racking that has been in place for years, then new pallet racking for the A38 sheds, then the specialist storage that aerospace and engineering suppliers need.
Racking safety duties for Gloucester operators, from aerospace audits to night shifts.
Under PUWER 1998 racking is work equipment, and the employer has to keep it in a safe condition. HSE guidance HSG76 and the SEMA codes expect a named person responsible for racking safety, regular recorded visual checks by trained staff, and at least an annual inspection by a technically competent person such as a SEMA Approved Rack Inspector. In Gloucester we often find that the duty has fallen between two stools: a unit is sublet or reassigned, the racking stays, and the person who knew its history has gone.
The pressure points differ across the city. Aerospace suppliers at Brockworth answer to customer and quality system audits that ask for documented equipment control, so an inspection report and a damage log become part of the evidence pack. Parcel and logistics depots at Waterwells and Quedgeley run late and early shifts, so aisle end damage can build up between annual visits unless someone records it each week. We schedule inspections around those patterns and train your own staff to carry out the weekly checks between visits.
Inspecting and repairing Gloucester's inherited racking.
A large share of the racking in Gloucester was not bought by the people now using it. Older units on Bristol Road and Madleaze, and the first phases of Waterwells and Olympus Park, have been through several tenancies, and racking tends to stay with the building. That leaves operators with mixed beam profiles, frames from manufacturers that no longer trade, load notices missing or wrong, and anchors that were drilled into slabs nobody has checked since. Aerospace and engineering firms then add their own needs: heavier tooling, long stock and segregated quarantine areas that the original layout never planned for.
Our approach starts with identification. We record the system, measure frames and beams, and check whether the components can still be matched or need a like for like alternative. Then we inspect, grade every defect, and price repairs and reconfiguration together so you can see the full cost before committing. For operators coming up the A48 or A40 from South Wales to a Gloucester depot, we can cover both ends of the route in one programme.
System identification
Load notices re-issued
Repair and reconfigure in one visit
Records for your auditors
Reaching Gloucester from Seven Sisters.
Our usual route runs east on the A465 Heads of the Valleys to Abergavenny, then the A40 through Monmouth and Ross on Wye, arriving on the western edge of the city near the Over roundabout. It is roughly 80 miles and an hour and 40 minutes. For Quedgeley and Javelin Park we sometimes come up the A48 through Chepstow and Lydney instead, which avoids the city centre altogether.
Surveys are booked within five working days and most take half a day. Installation crews stay locally on multi day jobs rather than commute twice a day, which keeps start times early. For parcel depots and aerospace cells that cannot stop during the week, we inspect and repair on evenings, weekends or planned shutdowns, and stagger aisle closures so trucks can keep working.
- Road distance
- 80 miles
- Survey booked
- Within 5 working days
- Mezzanine steelwork on site
- 1 to 3 weeks
- Out of hours work
- Evenings and weekends
A typical Gloucester project: long stock and tooling for an engineering supplier.
A typical job here is an engineering or aerospace supply firm on the eastern side of the city that has outgrown a corner of floor stacked with bar and tube. Stock is held by alloy grade and heat number, some of it in lengths over six metres, and operators lose time searching for the right offcut. The brief is usually to get long stock off the floor, keep certified material traceable and free up space for another machining cell.
We would survey the unit, check the slab and the crane or side loader routes, then design single or double sided cantilever with arms sized to the heaviest bundles. Alongside it we fit shelving for tooling and kits and a lockable cage for quarantine parts. The installation is planned in stages so the cell keeps running, and an inspection schedule is agreed before we leave.

Standard racking and shelving delivered to Gloucester
Bays, beams, shelving, protection and handling kit are in stock on the online store and delivered to Gloucester. Designed systems still come through the free survey, because a layout has to be measured before it can be priced.
- Racking & shelving (opens the online store in a new tab)
- Storage (opens the online store in a new tab)
- Safety & premises (opens the online store in a new tab)
- Trucks & trolleys (opens the online store in a new tab)
- Steps & ladders (opens the online store in a new tab)
- Lifting, drum & cylinder (opens the online store in a new tab)
- Workshop & environment (opens the online store in a new tab)
- Office & mailroom (opens the online store in a new tab)
Questions from Gloucester.
Not until someone competent has looked at it. Inherited racking in Gloucester often has no load notices, mixed components from different suppliers and anchors of unknown condition. We start with an identification and inspection visit, usually half a day, around 4 hours, for a single unit of up to 500 pallet locations, and give you a written report grading each defect. Many bays can go straight back into use once load signs are fitted; others need beams or uprights replaced first. You then have a clear repair quote and a starting record for your annual inspections.
Usually, yes. On the survey, booked within 5 working days, we measure the frame depth, typically 900 or 1100mm on older Gloucester stock, the upright profile, hole pattern and beam connector, and record beam lengths, which run from 1500 to 5000mm. We then source compatible components from current or used stock. Where an exact match is no longer made, we replace complete bays with a new system, which takes 4 to 8 weeks from order, so you do not mix parts within a run. We check the slab before re-anchoring and price everything before work starts.
For a standard adjustable pallet racking scheme in a cleared unit near junction 12, expect 4 to 8 weeks from order to handover, most of that being manufacture and delivery. On site, a crew typically installs several hundred pallet locations in a few days. If you are moving into a new Gloucester unit with a fixed lease start, tell us at the survey and we will plan the design and delivery dates back from your go live date.
Yes. Parcel and logistics sheds near junction 12 rarely stop, so we inspect and repair in sections, closing 1 or 2 aisles at a time, and can work evenings or weekends. A typical inspection of a 1,000 pallet location unit takes 1 day on site. Our report records each bay checked, defects found and actions taken, graded so your team knows what to offload first. We can also train your shift leads to carry out recorded weekly visual checks between our annual visits.
It usually takes 3 systems working together. Cantilever racking holds bar, tube and sheet by grade and length; shelving and drawer units hold tooling and kits beside each cell; and a lockable mesh cage keeps quarantine or nonconforming parts apart. Pallet racking then handles packaging and finished goods. We design these together so material flows from goods in to machining to dispatch, and so traceability is easy to show at a customer audit in Gloucester or elsewhere.
No. Gloucester is around 80 miles and an hour and 40 minutes from our base by the A465 and A40, similar to our Haverfordwest or Newtown work. Surveys are booked within five working days. For installs we stay locally rather than travel daily, and annual inspections are planned weeks ahead. If you also run sites in South Wales, we can group visits so each location is inspected on the same cycle.
Often. We survey the column grid, clear height, slab and fire exits, then design the mezzanine so its own columns sit around existing structure and racking. Steelwork usually takes 1 to 3 weeks on site once the design and building regulations approval are in place. For canal side units on Bristol Road, where floor area is limited but height is good, a mezzanine is frequently cheaper than moving.
We can. If you are leaving a unit at Quedgeley or Brockworth, we can dismantle the racking, assess what is reusable and either refit it at your new site, buy it from you, or remove it so the unit is handed back clear. As a typical job, a crew dismantles 200 to 300 pallet locations in 1 to 2 days. Reused frames and beams are checked against their 900 or 1100mm depths and 1500 to 5000mm lengths, inspected and given fresh load notices. Used stock is also available through palletrackingwales.shop for smaller extensions.
Other towns we cover near Gloucester.
Gloucester sits between the Severn crossings and the Welsh Marches, so our crews often combine a visit here with work in Bristol to the south, Hereford up the A49 or Newport and Cwmbran on the way back west, with Ebbw Vale on the A465 route home. Grouping inspections across neighbouring sites keeps travel down and puts every location on the same cycle.
Book a free site survey in Gloucester.
Tell us the unit, the estate and what you store. We will visit within five working days, measure up, check any existing racking and send a layout and priced quotation you can take to the board.