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Cantilever racking. For stock that will never fit a pallet.

Timber, bar, tube, sheet, extrusions and tooling. Arms project from a central column with nothing in front of them, so a six metre length goes on sideways along its length and comes off the same way, without threading it between uprights.

Long stock stored flat, supported along its length, and reachable one length at a time.

Outdoor cantilever racking storing timber in a yard
Front uprights
0
Configurations
1 or 2sided
Working aisle
3.0 to 4.5m
Outdoor finish
Galvanised

No front upright, nothing in the way.

Pallet racking has an upright at each end of every beam, and that upright limits what goes in to the length of the bay. Cantilever racking removes the front of the structure altogether.

A row of columns stands on bases, braced together along the back. Arms project forward from each column, and the stock rests across the arms of several columns at once. The front face is open along the whole length of the run, so the only limit on the length you store is the length of the run itself.

Arms adjust in height on the column, so levels can be reset as the stock changes. A merchant that moves from short boards to long joists in the spring changes the arm levels, not the racking.

  • Columns

    The spine of the run. Height and section set by the load and the number of arm levels.

  • Bases

    Extend forward under the bottom arms to resist overturning, and carry the bottom level of stock where needed.

  • Arms

    Straight or inclined, height adjustable, with end stops or lips to stop round stock rolling off.

  • Bracing

    Ties the columns together along the back of the run into a single stable structure.

Cantilever racking storing steel tube in a warehouse

What it stores, and what floor storage was doing to it.

Most cantilever enquiries start with stock that is being damaged on the floor. The racking is specified against what goes wrong with each material when it is not supported properly.

Timber and lumber

Stacked on bearers, long lengths sag between supports and take a permanent set. Arms at the right spacing keep each length flat and supported, and each grade sits on its own level.

Metal profiles and sections

Angles, channels and beams stacked on the floor are picked by unstacking. On arms, each profile size has its own level and comes off with one lift.

Bar, tube and pipe

Round stock rolls. Arm end stops or inclined arms hold bundles in place, and the open front lets a sideloader take a full bundle without touching the next.

Sheet materials and boards

Plasterboard, ply, MDF and metal sheet bow and chip when stored on edge or on uneven bearers. Arms support the face, protecting the edges and preventing bowing.

Extrusions

Aluminium and plastic extrusions are long, light and easily bowed. Close arm spacing keeps them straight so they are not rejected at the saw.

Tooling and jigs

Heavy, irregular and often lifted by crane. Open arms let the crane place a tool from above or from the side, and every jig gets a numbered position.

Arm spacing is set so the stock is supported along its length, with the shortest item still resting on at least two arms. Arm length is set by the deepest bundle, and arm levels by the bundle heights measured at survey, leaving pitch adjustment for whatever comes next.

Single sided, double sided or outdoor.

The same components arranged three ways. The building, the yard and the truck usually make the decision.

Cantilever racking configurations compared.
AttributeSingle sidedDouble sidedGalvanised outdoor
ArmsOne face of the columnBoth faces of the columnOne or both faces
PositionAgainst a wallFreestanding, mid floor or yardYard, open or roofed
Aisles servedOneTwo, one each sideOne or two
Arm positions per column lineOne faceRoughly twice single sidedAs configured
FinishPowder coated or paintedPowder coated or paintedHot dip galvanised
Roof and claddingNot usually needed indoorsNot usually needed indoorsOptional roof and side cladding
Typical useExtrusions, profiles, wall heightMerchant stock, steel stockholdingTimber yards, builders merchants
TruckSideloader, counterbalance or craneSideloader or multi-directionalSideloader or counterbalance

Cantilever racking configurations compared.

Arms
One face of the column
Position
Against a wall
Aisles served
One
Arm positions per column line
One face
Finish
Powder coated or painted
Roof and cladding
Not usually needed indoors
Typical use
Extrusions, profiles, wall height
Truck
Sideloader, counterbalance or crane

Covered storage without a building.

Galvanised cantilever racking with a roof and side cladding turns unused yard into covered storage. No foundations for a portal frame, no new building envelope, and the stock stays dry and off the ground.

The roof is carried by the cantilever columns themselves, extended above the top arm level, and can overhang the loading face to keep rain off stock as it is lifted. Side cladding closes the exposed end or the back of a single sided run against the prevailing weather, which on a Welsh coastal yard is not a detail.

Galvanising is specified because painted steel outdoors chips at every arm contact point and rusts from there. Wind and snow loads on a roofed structure are part of the design, which is one reason outdoor cantilever always comes through the survey rather than off the shelf.

Covered cantilever racking storing timber with a forklift

Heavy duty specification.

Light duty cantilever for workshop stock and heavy duty cantilever for steel stockholding are the same idea at very different sections. Every capacity figure comes from the manufacturer's data for the exact combination of column, arm and base.

Cantilever racking specification. Capacities are manufacturer data for the configuration as built and are printed on the load notice.
AttributeFigureSet by
Arm capacityManufacturer data, on the load noticeArm section, length and column
Column capacityManufacturer data, on the load noticeColumn section, height and arm levels
Arm adjustmentHeight adjustable on the columnManufacturer pitch
Arm typeStraight, inclined, with end stops or lipsStock type
Arm spacingShortest item rests on at least two armsDesign, against stock lengths
Arm lengthSet by the deepest bundle or itemSurvey measurements
Working aisle3.0 to 4.5mTruck and longest load
TruckSideloader, multi-directional, counterbalance or craneYour fleet and stock
Finish, indoorPowder coated or paintedSpecification
Finish, outdoorHot dip galvanised, optional roof and claddingSpecification
StandardsDesigned to manufacturer data, used and inspected under EN 15635Design and operation
Lead timeTypically 4 to 8 weeks, longer for roofed outdoor runsManufacturer

Cantilever racking specification. Capacities are manufacturer data for the configuration as built and are printed on the load notice.

Arm capacity
Manufacturer data, on the load notice
Column capacity
Manufacturer data, on the load notice
Arm adjustment
Height adjustable on the column
Arm type
Straight, inclined, with end stops or lips
Arm spacing
Shortest item rests on at least two arms
Arm length
Set by the deepest bundle or item
Working aisle
3.0 to 4.5m
Truck
Sideloader, multi-directional, counterbalance or crane
Finish, indoor
Powder coated or painted
Finish, outdoor
Hot dip galvanised, optional roof and cladding
Standards
Designed to manufacturer data, used and inspected under EN 15635
Lead time
Typically 4 to 8 weeks, longer for roofed outdoor runs

Arm capacity: Set by manufacturer data for the arm and column. Column capacity: Set by manufacturer data, confirmed at design.

Who uses cantilever racking.

Anyone whose stock is measured in metres rather than pallets.

Timber merchants

Graded lengths flat and separated, outdoor runs galvanised and roofed, sideloaders working the yard.

Builders merchants

Timber, sheet materials, guttering and pipe in one yard, double sided runs working two aisles.

Steel stockholders

Heavy duty cantilever for bar, tube, sections and sheet, often with crane access from above.

Plumbing and electrical wholesale

Pipe, conduit and trunking in lengths, stored by size with end stops on every arm.

When cantilever is the wrong answer.

It is a specialist structure for specialist stock. Used for anything else, it costs more and holds less.

Palletised goods

A pallet on cantilever arms wastes both the arm capacity and the height. Pallets belong in adjustable pallet racking.

Short items and boxed stock

Anything that fits on a shelf is cheaper on longspan shelving or pallet racking with decking.

Coil and cylinders

Round loads that roll need shaped cradles, not arms. That is coil racking.

No room for the aisle

Long loads need a 3.0 to 4.5m aisle and turning space at the ends. If the building cannot give that, start with the truck, not the racking.

Unknown loads

If nobody can say what the heaviest bundle weighs, the run cannot be rated. Weigh it first.

Mixed second hand arms

Arms and columns from different manufacturers are not interchangeable. A mixed run cannot be load rated.

Used cantilever racking.

Second hand cantilever is a sensible route to capacity, on the same conditions as used pallet racking: identified, inspected, matched and rated.

Columns are checked for straightness and base damage, arms for bending at the root and at the connection, and every component is matched to one manufacturer and one series. The configuration is then load rated from manufacturer data, and the load notice goes on the run. If we cannot identify a component, we do not sell it.

Read how we check, match and rate second hand components on the used pallet racking page, or sell us a redundant cantilever run.

Neighbouring systems.

Cantilever questions, answered.

Long, bulky or awkwardly shaped stock that will never fit on a pallet: timber and lumber, metal profiles, bar, tube and pipe, sheet materials and boards, aluminium extrusions, and tool and jig storage. Arms project from a central column with no front upright, so long lengths load sideways along their length.

Single sided cantilever has arms on one face only and usually stands against a wall, using height that is otherwise empty. Double sided has arms on both faces of the column and stands freestanding in the middle of a building or yard, worked from two aisles. Double sided gives roughly twice the arm positions on one line of columns.

Arm capacity is set by the manufacturer's data for the arm section, arm length and column, and it is printed on the load notice for the configuration as built. We do not quote arm or column capacities before the stock has been weighed and measured, because the rating depends on the whole combination, not the arm alone.

Yes. Hot dip galvanised cantilever racking is built for outdoor use, and it can be fitted with a roof and side cladding. That turns unused yard into covered storage without erecting a building, which is why builders merchants and timber yards use it so widely.

Close enough that the stock is supported along its length and does not sag between arms. As a working rule, the shortest item you store must still sit on at least two arms. Arm spacing is set at design against your longest and shortest lengths and the stiffness of the material.

Yes. Arms are height adjustable on the column, so levels can be reset as the stock changes. Any change to the arm configuration should be checked against the load notice, because moving arms changes what the column carries.

Sideloaders and multi-directional trucks are the natural choice for long loads, because they carry lengths parallel to the aisle. Counterbalance trucks with long forks and overhead cranes also work. Typical working aisles are 3.0 to 4.5m, set by the truck and the longest load.

Where we can identify the manufacturer and confirm every column, arm and base is sound and matched, yes. Columns and arms are not interchangeable between manufacturers, and a used configuration still needs a load rating from manufacturer data. See our used pallet racking page for how we check and rate second hand components.

No. A pallet on cantilever arms wastes both the arm capacity and the height. Palletised goods belong in adjustable pallet racking, which can sit alongside a cantilever run in the same building.

Yes. It is racking and work equipment under PUWER 1998, so it falls under the same regime as pallet racking: regular recorded visual checks by your Person Responsible for Racking Safety and an expert inspection at least every 12 months, as set out in HSG76 and EN 15635.

Send us your longest length and your heaviest bundle.

Those two figures set the arm length, the arm spacing and the column. We will measure the rest at the survey and come back with a layout and a price.